Internal Development
Alexandria Industries uses its ambitious in-house Leadership Academy to accommodate growth and plan for succession.
Good news at Alexandria Industries in Douglas County, the heart of the Minnesota manufacturing mecca. The aluminum fabrication company, which employs 480 in the Alexandria area, is investing several million dollars to expand its production and warehouse space. The bad news: The privately held firm, which has long surpassed pre-recession revenue and employment levels, is struggling to...
The following article was published in The FABRICATOR magazine (July 2015) By Dan Davis, Editor-in-Chief Alexandra Industries, a producer and fabricator of aluminum extrusions in Alexandria, Minn., recognized the need to get involved in the local school district to boost the image of manufacturing in the eyes of students. But it didn't just volunteer to send over speakers. It...
Alexandria, Minn., has a strong business/education partnership that can serve as a model for other communities. That’s what Al Sholts, chief operating officer of Alexandria Industries, and Laura Urban, president of the Alexandria Technical and Community College (ATCC) told the Civic Caucus in an interview released last week.
As the solar market continues to grow, managing logistics and supply chains are essential in order to stay competitive. Working with suppliers, including aluminum-extruded racking system suppliers, can add value beyond the cost of parts, help reduce risk, keep construction timelines on schedule, and improve site installation quality.
Extruded aluminum continues to gain traction as a mainstream OEM choice for designing, engineering, and producing component parts. The alloy and the technique have marched aggressively through the awareness and understanding phases and are now solidly in adoption territory. Frequently, aluminum extrusion is an institutionalized supply chain strategy for optimizing design and...
A vertically integrated aluminum extrusion supplier that provides in-house design and engineering can assist with OEM product development, creating opportunities to innovate on quality, precision, functionality, and performance, while optimizing manufacturability that lowers total cost and compresses lead-time.
Alexandria Industries has more than a decade of experience with robots. The company, which makes aluminum parts for everything from medical equipment to military rifles, is a much bigger business.
Workforce development is one of the top issues facing U.S. manufacturers and many other industries today. Believe it or not, the United States has a shortage of skilled workers—preparing a workforce with the advanced skills required in the 21st century is Job One in the competition for new projects.
Selecting the highest value aluminum extrusion racking and support systems supplier.
Company representatives from Alexandria Industries are quick to point out the advantages that aluminum offers medical device OEMs over other materials that they might be considering for their components. With proper finishing, including anodizing and hardcoating, they say, aluminum products are less porous and cleaner than stainless steel. And the inert chemical compounds in aluminum,...
Alexandria Industries uses its ambitious in-house Leadership Academy to accommodate growth and plan for succession.
Since appearing on the automotive scene in 1899, aluminum has taken a somewhat leisurely route to establish itself as “the manufacturing material of the future.” Ford Motor Company kicked off the material’s belated coming-out party with production of its 2015 F150 truck body and bed components that are 97 percent aluminum alloys. After more than a century of progressively more mainstream application of aluminum – enabled by continual processing, fabrication and alloys innovations – the material seems to have (finally) arrived.
The following is an interview with the editor of Enterprise Minnesota and Tom Schabel, CEO, Alexandria Industries. (December 2014) You’ve devoted an extraordinary amount of time and energy around creating and implementing a values policy for your company. Why? Three years ago, we developed a shared vision for the next five years for Alexandria Industries. We talked about what kind of legacy we would like to leave behind. In the process of creating our shared vision, we believed there was also a need to bring stronger focus on our values, as well. We’d always done strategic planning, but creating our five-year vision was an interesting process. We asked ourselves what we wanted to create with the organization. While our leadership understood the reason for this work, the process took us to a new level to agree on that shared vision. For us, the power that came with that work was a defining
Aluminum may be a better choice than stainless steel for some applications.
The North American aluminium extrusions market is currently on an upswing with construction starting to pick up just when the light metal is making inroads in the automotive market. The big question is whether there will be any supply bottlenecks as demand ramps up.
Solar Industry (September 2014) In today’s complex solar project management environment, selecting supply chain partners is just as important as executing project construction. Renewable energy projects require a multitude of materials from a variety of manufacturers and suppliers. One key element of large-scale PV installations – racking and support systems – should not be an afterthought when it comes to vetting suppliers. Whether the project developer selects the aluminum extruded racking system supplier or leaves that decision up to the engineering, procurement and construction (EPC) contractor, choosing the best supplier to support your PV panels is vital to project success and helps avoid costly overruns and delayed installation. Project developers – and the EPC managers who serve them – should give careful thought to how to mitigate their supply chain risk and avoid costly, last-minute changes during installation out in the field, often in remote locations. The process of screening
Product Design & Development (July 2014) To better control the increasing product development costs without sacrificing quality, medical device OEMs are turning to aluminum instead of other more costly materials to manufacture both their new and existing components. The following 10 tips will help manufacturers improve their designs for aluminum medical components earlier in the product development process, lower their overall manufacturing costs, and speed product time to market. 1. Determine design intent. When developing new components, designers need to fully understand the end usage and share this information with their aluminum component manufacturer. The more a manufacturer understands about the product’s end use, the more constructive design guidance they can offer as there are different ways to meet design challenges more effectively, efficiently, and economically, when using aluminum rather than alternative materials. For instance, rolled shapes riveted together can be replaced by a single aluminum extruded profile, resulting in
Medical device OEMs can cure their supply-chain ills with suppliers who do more than supply.
Tom Mason, Editor-in-Chief, Enterprise Minnesota (November 2013) The urgency of attracting qualified workers to American manufacturing was underscored again this fall when the marquee event of Alexandria Industries’ annual Customer Leadership Conference was a showcase about how Alexandria, MN is earning a national reputation for its results-oriented public/private partnership effort to find and retain employees for area manufacturers.The annual conference was held earlier this fall at the Best Western Plus Hotel in Bloomington, across the street from the Mall of America. Tom Schabel, CEO of Alexandria Industries, says that including a workforce panel represented an easy decision when he developed the meeting’s agenda. He had already completed about 25 of his annual customer visits (which this year will number 43). “I always ask, what are the challenges you are running into? What are the biggest obstacles (you face)? This year twenty-five out of 25 said one of their key problems
Sean Fenske, Editor-in-Chief, Medical Design Technology (October 2013) Medical device designers can select from any array of component fabrication processes for the necessary parts for a project, such as molding, machining, and even 3D printing. While extrusion may be most often associated with medical tubing, it serves as yet another method device developers need to consider for their needs. The process presents advantages that may be more cost effective than other component fabrication methods, depending on the type of part necessary. “Due to the fact that it is a continuous process, extrusion typically is best suited for applications and products that similarly are continuous (long continuous lengths), but it can also discretized (cut pieces),” explains Aaron Updegrove, marketing manager for the Life Sciences Business at Saint-Gobain Performance Plastics (www.plastics.saint-gobain.com). “However, extrusion is also an effective manufacturing process for producing thin films that can later be processed into discrete pieces. An
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